As a leading CNC gear machining provider, EMAR specializes in delivering high-precision, custom-engineered gear solutions for industries ranging from automotive to aerospace. Our advanced CNC technology ensures unmatched accuracy and repeatability for even the most complex gear profiles.
Why Choose Custom CNC Gear Machining?
Custom CNC gear machining offers significant advantages over standard gear production methods. Our process begins with comprehensive CAD/CAM programming to create perfect tooth profiles, followed by multi-axis machining that achieves tolerances within ±.005mm. This level of precision results in gears with superior meshing performance, reduced noise, and extended service life.
Our CNC Gear Manufacturing Capabilities
EMAR's facility features state-of-the-art 5-axis CNC machines capable of producing:
Spur gears (module .5-10)
Helical gears (up to 45° helix angle)
Bevel gears (straight and spiral)
Worm gears and worm wheels
Custom splines and sprockets
Material Selection for Optimal Performance
We machine gears from various materials including CNC-grade aluminum alloys, stainless steels, tool steels, brass, and engineering plastics. Our material experts help select the optimal combination of strength, wear resistance, and cost-efficiency for your specific application.
Quality Assurance Process
Every custom gear undergoes rigorous inspection using coordinate measuring machines (CMM) and specialized gear testing equipment. We provide complete inspection reports including:
Tooth profile deviation analysis
Runout measurements
Surface finish verification
Hardness testing
With EMAR's CNC gear machining customization services, you receive not just precision components, but complete transmission solutions backed by our engineering expertise. Contact us today to discuss your gear requirements at www.sjt-ic.com.
Contact us to discuss your processing requirements.
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