In the automotive and heavy machinery industries, CNC Machining transmission gears is a critical process that demands absolute precision, durability, and efficiency. At EMAR, we specialize in manufacturing high-performance gears using advanced 5-axis CNC technology, ensuring seamless power transmission and extended component lifespan.
Why CNC Machining for Transmission Gears?
Traditional gear manufacturing methods often struggle with complex tooth profiles and tight tolerances. Our CNC gear machining solutions overcome these challenges through:
±.005mm dimensional accuracy for perfect meshing
Custom tooth profiles (involute, cycloidal, or hybrid designs)
Superior surface finishes (Ra .4μm achievable)
Material versatility (alloy steels, brass, or hardened metals)
EMAR's Gear Manufacturing Process
Our certified CNC machining workflow ensures gear reliability:
Precision Blanking: Laser-cut or forged blanks with stress-relieved structure
Multi-Axis Machining: Simultaneous cutting of flanks, hubs, and splines
Heat Treatment: Case hardening or tempering for optimal hardness
Finishing: Gear grinding/lapping for noise reduction
Metrology: 3D scanning and CMM verification
Industry-Specific Solutions
We cater to diverse transmission requirements:
Gear Type | Typical Applications | EMAR Advantage |
---|---|---|
Spur Gears | Industrial gearboxes | Zero backlash manufacturing |
Helical Gears | Automotive transmissions | Precision helix angle control |
Bevel Gears | Differential systems | True conjugate tooth surfaces |
With ISO 9001-certified quality systems and batch traceability, EMAR delivers mission-critical gears that outperform industry standards. Contact our engineering team at www.sjt-ic.com for custom gear solutions tailored to your torque and RPM requirements.
Contact us to discuss your processing requirements.
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