As a leading CNC Machining service provider, EMAR specializes in manufacturing high-precision copper gears for various industrial applications. This article will explore the technical process and advantages of our copper gear production.
Why Choose Copper for Gear Manufacturing?
Copper alloys offer exceptional properties for gear applications, including excellent thermal conductivity, corrosion resistance, and natural lubricity. These characteristics make CNC machined copper gears ideal for demanding environments in automotive, aerospace, and industrial machinery.
Our CNC Machining Process for Copper Gears
EMAR follows a rigorous 6-step manufacturing process:
Material selection: Using premium C11000 electrolytic copper or specific copper alloys
CAD/CAM programming: Creating optimized tool paths for gear tooth profiles
Precision machining: Utilizing 5-axis CNC machines for complex geometries
Quality inspection: Implementing CMM and gear measurement systems
Surface treatment: Applying specialized finishes when required
Final testing: Conducting load and durability assessments
Technical Advantages of EMAR's CNC Gear Manufacturing
Our CNC machining capabilities deliver copper gears with:
Dimensional accuracy within ±.005mm
Surface finish up to Ra .4μm
Custom tooth profiles including spur, helical, and bevel gears
Production capacity from prototypes to mass production
Industry Applications
Our precision copper gears serve critical functions in:
Power transmission systems
Robotics and automation equipment
Marine propulsion systems
Medical device mechanisms
Why Partner with EMAR?
EMAR combines advanced CNC technology with metallurgical expertise to produce copper gears that outperform industry standards. Our ISO 9001-certified facility ensures consistent quality, while our engineering team provides technical support throughout your project lifecycle.
For your next copper gear requirement, visit our website at https://www.sjt-ic.com/ to request a quote or consult with our technical specialists.
Contact us to discuss your processing requirements.
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